1: Equipment features |
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This equipment can weld two horizontally opposite welds on the same workpiece at once, and its welding effect on variable cross-section beams (≤ 20 °) is particularly outstanding. It is currently one of the best welding equipment in the field of trailer production enterprises in China.
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This equipment adopts advanced frequency converter control technology. It has the advantages of beautiful welding forming, reliable quality, high production efficiency, simple and convenient operation, and easy mastery. Not only does it improve efficiency, but it also ensures the welding quality during the production process.
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This equipment adopts automatic copying technology, which avoids the disadvantages of repairing welding on variable cross-section parts, improves work efficiency, and saves raw materials.
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The single arc double head wire feeding device ensures welding quality and aesthetic forming, and improves welding speed for thin plates that are not easily penetrated during welding.
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2: Basic parameters of equipment |
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Equipment Name: Longmen (Single Wire) Submerged Arc Welding Machine |
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Rail length (standard): 18000mm (self provided) |
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Effective welding width: 200mm-1000mm |
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Effective welding length: 16000mm |
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Equipment width: 3150mm |
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Equipment structure: Longmen frame welding |
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Equipment color: main color red, color matching yellow |
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Equipment specification: MZ-2-1000 |
3: Equipment configuration |
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Power supply: Two units of Shanda Aotai 1000 power supply |
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Wire feeding reducer: Nantong Zhenkang |
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Gearbox model: NMRV050/075-300 |
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Vertical drive type: Bilateral synchronous drive |
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Lateral drive type: motor gearbox drive |
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Vertical drive type: The reduction motor drives the screw to automatically lift and lower |
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Tracking System: Mechanical Automatic Tracking |
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Control system: digital control device, |
4: Technical parameters |
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Welding speed range: minutes/1000mm -1500mm |
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Welding workpiece range: belly plate width: 200-600mm, wing plate height: 50-260mm, variable cross-section "H" steel, flat angle weld welding |
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Types/thicknesses of welding materials: carbon steel, low-alloy steel belly plate 6-14mm, wing plate 14-25mm |
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Welding wire specification: single wire 4.0mm |
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Supply quantity of welding wire for machine head: two plates |
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Vertical displacement of the machine head: 230mm |
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Lateral displacement of the machine head: 1000mm |
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Relative humidity: ≤ 70% |
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Environmental temperature: -10 ºC -40 ºC |
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Power range: 380V ± 5% 50HZ |
5: Scope of Equipment Supply |
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Power supply, rack, longitudinal and transverse walking devices, profiling system, feeding and receiving system, control system. |
6: Vulnerable parts and tools are randomly provided |
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Equipment and tools: one set of hexagonal wrenches |
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Welding nozzle: 4 pieces |
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Imitation wheel bearings: 4 pieces |
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Wire feeding tray: two sets |
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Wire feeding wheels: two sets |
7: The purchaser shall provide their own components |
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18kg track, track fixing plate, M16 expansion screw, 18 # channel steel, channel steel cushion plate, welding workbench.
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8: Warranty period |
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From the date of delivery, the entire machine comes with a one-year free warranty (excluding vulnerable parts); Providing paid services outside the scope of the three guarantees. |
9: Random data |
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One copy of the equipment circuit diagram |
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One copy of after-sales service manual |
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A schematic diagram of equipment installation |